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Representative Projects

Greening the Supply Chain: EMS Projects in Guadalajara, Mexico and Lima, Peru

Challenge

Large companies across the globe have successfully used ISO 14001-based environmental management systems (EMSs) to improve both environmental and economic performance. It remains to be seen, however, whether small and midsized enterprises (SMEs) can benefit from such systems, and whether environmental management is a tool that can strengthen the economic sustainability of companies linked together in a supply chain.

Proyecto Guadalajara, a 2-year project funded by the World Bank and 11 large industrial companies in Guadalajara, Mexico, was one of the first large-scale efforts worldwide to apply the ISO 14001 model systematically among SMEs. As lead consultant for the project, The Lexington Group was asked to adapt the ISO 14001 EMS model to the needs of SMEs; provide ISO 14001 training to 23 Guadalajara-based SMEs who were suppliers or customers of the larger companies; and assist the SMEs in developing and implementing their own EMSs.

Proyecto Cadena Productiva Sostenible Peru 2021, a multi-year project based in Lima, Peru and funded in its initial stage entirely by 12 large Peruvian companies, is designed to strengthen environmental performance throughout the supply chains formed by the 12 large companies and invited suppliers. The Lexington Group is serving as lead consultant for Phase I of the project, in which the large companies are receiving ISO 14001 training and consulting assistance.

Lexington Group Approach

Although each project presented slightly different challenges, the core elements of The Lexington Group's approach were the same:

  • Provide just-in-time EMS training based on ISO 14001 to participating companies. A hallmark of The Lexington Group's approach is to divide EMS training into several sessions given at intervals. In between sessions, companies implement that part of the EMS they have just been trained on.

  • Train local consultants to provide regular, on-site assistance. Overseen by The Lexington Group, the local consultants provide valuable support to the participating companies. They also learn skills that will enable them to continue providing EMS consulting services to local companies after the project has ended, amplifying the benefits of the project and making it more sustainable.

  • Partner with local organizations. In Guadalajara, The Lexington Group partnered with the Instituto Tecnológico y de Estudios Superiores de Monterrey (Campus Guadalajara), which provided local consultants and logistical support, and the Universidad de Guadalajara, which provided local consultants. For Proyecto Cadena, The Lexington Group is partnering with Peru 2021, a leading Peruvian NGO that is directing the project.


Results

Results from Proyecto Guadalajara indicate that SMEs do benefit from developing EMSs. Among the 23 SMEs that participated in the project, environmental awareness and commitment increased substantially. The majority of the participating companies implemented process changes that benefited both the environment and their bottom line. Another important finding was that the SMEs who maintained their EMSs did so because they had important business reasons to do so (e.g., they were suppliers of large multinationals who regularly performed environmental audits). It is too early to evaluate the results of Proyecto Cadena.

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An Environmental Strategy for the Multilateral Investment Fund

Challenge

The Multilateral Investment Fund (MIF), a branch of the InterAmerican Development Bank (IDB), asked The Lexington Group and Brugger, Hanser and Partner (BHP, a Swiss consulting company) to develop a strategy for investing more of its funds in projects that support environmentally responsible businesses in Latin America and the Caribbean. MIF had already invested in some environmental projects in the region but wanted a more systematic, comprehensive approach to soliciting and selecting projects that met its criteria of sustainability, replicability, and innovation.

Lexington Group Approach

The Lexington Group, in conjunction with BHP, developed a short survey regarding potential opportunities for MIF and distributed this survey to more than 100 business leaders and development experts throughout the region. The Lexington Group then conducted interviews with business leaders and potential MIF partners in selected countries in the region to identify and develop potential projects. A group of entrepreneurs and potential partners also attended a workshop at IDB facilitated by The Lexington Group and BHP. At this workshop, participants discussed and refined a comprehensive strategy for using MIF's resources and expertise to promote eco-efficient business practices and the development of markets for environmental products.

Results

The Lexington Group and BHP delivered to MIF a comprehensive strategy for promoting the development of environmentally responsible businesses in Latin America. The strategy paper included a detailed analysis of the drivers in the region toward environmentally responsible businesses as well as the challenges. The Lexington Group and BHP also identified a number of potential projects, including technical assistance grants and investment funds, for MIF consideration, several of which MIF is currently funding.

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Management Review of EPA's Partnership Programs

Challenge

The U.S. Environmental Protection Agency has close to thirty partnership programs run from its Headquarters and a significant number of regional partnership programs as well. The Agency developed its first partnership programs--in which EPA works collaboratively with industry and/or other stakeholders to achieve a mutual goal--in the early 1990s, and since that time additional partnership programs have developed in an ad hoc manner throughout the Agency. The Office of Policy and Reinvention (OPR) hired The Lexington Group to review how these programs, as a whole, are managed within EPA and to make recommendations for improved management.

Lexington Group Approach

The Lexington Group gathered information for its analysis in several ways:

  • Surveys of managers and implementers of partnership programs. The Lexington Group developed two related survey instruments, one for partnership program managers (both national and regional) and one for regional staff implementing national programs.

  • Interviews with partnership program staff in Headquarters and in the regions. The Lexington Group visited EPA Headquarters and four regional offices to interview staff involved in the partnership programs. Staff were asked questions concerning their program's management structure, budget, source of funding, partner relationships, relationships to other EPA programs, and management challenges faced.

  • Interviews with senior EPA staff (non-partnership) and with industry partners and other stakeholders. To get outsiders' perspectives, The Lexington Group interviewed a number of senior EPA staff not involved in the partnership programs and a limited number of industry partners and other stakeholders.

  • Review of existing literature on EPA's and other agency's partnership programs.

Results

The Lexington Group produced a draft and final report for OPR and gave briefings to senior OPR staff and others within the Agency. The report and briefing discussed The Lexington Group's major findings and recommendations. OPR is currently investigating ways to implement several of The Lexington Group's recommendations.

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Supporting ISO 14001 Certification for Five Manufacturing Plants in a Large Transnational Corporation

Challenge

A large Japanese transnational corporation, with four operating divisions, sought the Lexington Group's support in achieving ISO 14001 certification for five manufacturing plants in Southern California and Mexico. The corporation asked the Lexington Group to develop an environmental management system (EMS) methodology that could be implemented consistently and effectively with corporate quality, efficiency, and productivity management objectives. The project required that all training and implementation support be conducted in Spanish for the Mexican plants and in English for the California operations.

Lexington Group Approach

The Lexington Group initiated the effort with an intense training program on EMS fundamentals for plant managers and their staffs. EMS management training avoided the technical requirements of the ISO 14001 standard and emphasized costs and benefits, the relationship of the EMS to the company's existing general management systems (including ISO 9001/2), ways in which the ISO 14001 project could help the company meet its objectives, and management's crucial role in leading the effort.

The second phase included detailed reviews of each plant's existing general management systems; operating practices; training programs; environmental, health, and safety (EHS) compliance; and opportunities for EHS performance improvements. The Lexington Group used its EMS assessment tool to analyze gaps, then presented the results of the plant reviews and EMS assessment to each plant's general management team.

In phase three, the Lexington Group delivered just-in-time training to the plants' cross-functional ISO implementation teams. Over a 6-month period, the Lexington Group presented three 2-day ISO 14001 courses, covering "Planning and Policy," "Implementation and Operation," and "Internal Auditing." Between the training sessions, the Lexington Group provided on-site consulting assistance to each plant's ISO implementation team, awareness training for large groups of employees, and support for plant management progress reviews.

During the final phase, the Lexington Group conducted "pre-audit" assessments of each plant to identify any remaining nonconformities and to recommend improvements.

Results

Each of the five plants received ISO 14001 certification by the corporate deadline. All five plants achieved significant EHS performance improvements during EMS implementation, including a 45-percent reduction in the use of volatile organic compounds, a 5-percent reduction in production scrap, an increase of over 25 percent in recycling, and a significant improvement in EHS compliance performance.

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Developing a "Multi-site" EMS for a Large Corporation

Challenge

With ISO 14001 EMSs gaining some momentum, how should multi-plant companies proceed if they seek ISO 14001 certification for all their facilities? Should they build separate ISO 14001 EMSs at each site and seek certification for each site? Or should they develop a "multi-site" EMS and seek a single corporate ISO 14001 EMS certification covering all sites and corporate environmental functions? In late 1998, the Lexington Group was asked by a diverse manufacturing company with 25 plants to devise the most cost-effective approach to this issue.

Lexington Group Approach

We worked with the Corporate Environmental Manager and other corporate managers to develop a single company-wide EMS ("single organization—multiple locations") that covers:

  • A corporate strategy to integrate environmental performance improvements in all business operations, including the corporate environmental policy, objectives, and performance indicators.

  • A corporate EMS manual and procedures documenting corporate environmental programs and initiatives.

  • A plant-based EMS framework that logically connects with the corporate functions and systems.

The customer is currently implementing the company-wide EMS design both at the corporate and plant levels.

Results

This approach will enable a single ISO 14001 certification for the corporate EMS which includes all manufacturing and service operations.

One important initial result is that the customer has been successful in substantially reducing the cost of ISO 14001 certifications and periodic surveillance visits by the registrar. A single company-wide EMS, which is systematically implemented using the same EMS framework at each plant, lessens the time required for external verification and surveillance visits. In addition, there is an opportunity for further verification cost reductions through random sampling pursuant to ANSI-RAB criteria (NAP EMS Document E3.1).

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Supporting EMS Development in a Public Environmental Management Agency

Challenge

The drive to manage environmental performance more systematically is not limited to the private sector. Increasingly, public and non-governmental agencies are seeking to understand their environmental impacts and develop plans to manage them. Introducing environmental management systems (EMSs) into public agencies presents an array of challenges not encountered in the private sector, especially in terms of measuring environmental performance and rewarding improvements. But the opportunities—for more efficient management and an improved environment—are great as well. Seeking to manage its parks, forests, and related services more systematically, the Commonwealth of Massachusetts hired the Lexington Group to assist the state's Department of Environmental Management (DEM) in developing an EMS.

Lexington Group Approach

The Lexington Group began by interviewing employees from all branches and levels of DEM to develop a holistic picture of current environmental management practices at the agency. These interviews focused on how the agency manages a range of environmental issues, from solid waste to maintenance, from land acquisition to environmental education and interpretation. The Lexington Group produced a gap analysis report at the end of this initial phase. The report discussed how DEM's current environmental management practices compared to a comprehensive EMS based loosely on the ISO 14001 framework.

The Lexington Group discussed these findings with DEM's EMS Steering Committee, consisting of DEM management and employees. The Steering Committee decided to implement the EMS within the Division of Forests and Parks, which is responsible for day-to-day operations and management of nearly 300,000 acres of forests and parks. The EMS will initially address operational environmental issues at state forests, parks, and swimming pools, and will be implemented in each of DEM's 5 Regions. The Lexington Group and its subcontractors will provide EMS training and consulting support to Regional EMS Teams. DEM has identified 3 priority areas for establishing Environmental Objectives and Targets within the EMS: solid waste management, water quality, and infrastructure management. After initial implementation within the Division of Forests and Parks, DEM will consider extending the EMS to its other "line" division, the Division of Resource Conservation, which performs resource assessment, planning, design, construction, and scientific services.

Results

The Lexington Group's initial analysis uncovered significant opportunities for DEM to improve its environmental management. The second phase of this project (EMS implementation to realize these opportunities) is ongoing.

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Eco-Efficiency Primer and Implementation Guide: a Handbook for Implementing Eco-efficiency in Latin America

Challenge

Out of necessity, many Latin American companies have begun to improve their efficiency and reduce their environmental impact. But many more companies either do not yet understand the competitive advantages attainable through improved environmental management or do not know how to make improvements. To fill this gap in information, the Programa de Liderazgo Empresarial para el Desarrollo Sostenible (PLEDS) of the Instituto Centroamericano de Administración de Empresas (INCAE) contracted the Lexington Group to prepare a guide for implementing eco-efficiency. PLEDS is an innovative program within INCAE that provides direct outreach and services to a regional network of companies on how to promote sustainable development as an integrated element of their business strategies.

Lexington Group Approach

The Lexington Group recognized that PLEDS had two goals: first, convincing business leaders that eco-efficiency can make good business sense, and, second, helping those who are convinced to implement an effective approach to eco-efficiency in their companies.

To achieve these two goals, the Lexington Group developed two separate products: an eco-efficiency primer and an eco-efficiency implementation guide. The primer is intended to market the concept of eco-efficiency to business leaders. It explains the concept of eco-efficiency concisely and then presents the benefits a company can achieve by focusing on eco-efficiency, using case studies from a diverse range of companies in Latin America. The primer also raises the importance of eco-efficiency in the context of a region's development, challenging business leaders to make sustainable development a priority as their companies grow.

The implementation guide provides a more detailed approach to integrating eco-efficiency into a business's strategy and everyday operations. To make the product appeal to a wide range of companies, the Lexington Group focused on explaining the central elements of an effective environmental management system rather than describing eco-efficient strategies for particular industry sectors. The Implementation Guide complements other PLEDS programs that offer industry-specific technical advice and information.

Results

PLEDS translated the Lexington Group's Eco-Efficiency Primer and the Implementation Guide into Spanish and desktop-published and printed both products. They are currently available from PLEDS's Internet site and through its distribution network. The primer and guide have filled a critical information gap in a region where sustainable development and business development must go hand-in-hand.

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Supporting Reinvention at OSHA: Performance Measurement and Customer Service

Challenge

Implementation of landmark legislation in the 1990s, such as the Government Performance and Results Act of 1993 and the Information Technology Management Reform Act of 1996, is reshaping the federal government for the next century. Federal agencies must now strategically plan for delivery of high-quality services to their customers and specifically measure their programs' performance in meeting these commitments. Regulatory agencies, including the Occupational Safety and Health Administration (OSHA), are developing new approaches to service delivery. Employers are offered a choice between traditional, direct OSHA enforcement for the most serious violators and a partnership with OSHA that emphasizes compliance assistance and outreach services to help employers improve workplace conditions. As the agency pursues its mission of assuring safe and healthful workplaces, OSHA looks to The Lexington Group for a wide range of technical support services to meet the challenges of reinvention.

Lexington Group Approach

To initiate establishment of OSHA's performance measures, The Lexington Group facilitated deliberations on viable measures by identifying key issues and potential solutions; established a uniform approach among various teams by developing templates for specification of measures; and promoted a systems approach by encouraging adherence to a conceptual framework.

The Lexington Group continues to support the various phases of implementation for OSHA's performance measurement system by analyzing sampling options and developing methodologies for calculation of the measures, by designing report formats for different audiences, and by addressing issues that transform data into information.

The Lexington Group produces technical guidance documents that OSHA provides to its customers and that compliance officers use as reference material. Analysis of data on occupational injuries and illnesses, communication with industry groups, and staff knowledge of software packages, computer technology, and industrial hygiene form the basis for accurate, relevant technical support in areas such as ergonomics, health and safety management guidelines for Superfund sites, and shipyard safety.

Results

The Lexington Group's technical support has helped OSHA develop and implement a measurement system that documents and improves the agency's performance. The Lexington Groups's state-of-the-art technical documents enhance OSHA's compliance assistance and outreach efforts, execute an important part of the agency's strategic plan, and promote customer satisfaction.

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North American Commission on Environmental Cooperation: Support on Innovative Governmental Environmental Strategies

Challenge

Under a contract with the North American Commission on Environmental Cooperation (NACEC), the Lexington Group was asked to support and facilitate the work of a stakeholder group consisting of representatives of various government agencies, industry, and non-governmental organizations, in Mexico. The immediate purpose of the work group was to identify innovative strategies that would promote environmental improvement and economic competitiveness. More broadly, NACEC wished to develop better knowledge and transfer of information concerning innovative environmental management in the United States, Canada, and Mexico.

Lexington Group Approach

The Lexington Group researched innovative approaches in the United States (including Project XL, the Common Sense Initiative, and the Environmental Leadership Program), Canada, and Mexico, as well as programs outside the NAFTA region, such as the Dutch Environmental Plan and the European Eco-Management and Audit Regulation. Based on the results of this research, we summarized "lessons learned," including the need for stakeholder support, agreement on long-term goals and objectives, and agreement on the relationship between voluntary programs and compliance requirements. In addition to research support, the Lexington Group facilitated stakeholder meetings on Mexico's "Economic Competitiveness and Environmental Improvement Program."

Results

This program resulted in 19 signed agreements (one of which was the Guadalajara project). These projects have been in place for 14 to 18 months and provide a valuable database of experience for the design of future projects. In addition to the 19 signed agreements, the Economic Competitiveness and Environmental Improvement Program also resulted in the development of Mexico's Voluntary Environmental Management Program, which rewards organizations that take environmental initiatives, establish environmental management systems, and report their environmental performance. Rewards include regulatory simplification and fiscal and economic incentives.

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